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Excavation

Excavation

When it comes to construction, excavation is an important part of the process, and it might play a bigger role than you might realise. It is a lot more than just digging a hole because there is a lot more planning and work involved in ensuring that excavating is carried out correctly and safely. Excavation companies play an integral role in the success of construction projects, let’s discover what is excavation and what role it plays. The excavation process involves the moving and removing of soil and rock from an area where construction is going to take place. There is more to it than this as it can include clearing an area through drilling, grading, and trenching. Each project will involve using heavy machines and equipment such as bulldozers and excavators.
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Dewatering

Dewatering

Dewatering is a term to describe the removal of groundwater or surface water from for example a construction site. In construction the water is pumped from wells or sumps to temporarily lower the groundwater levels, to allow excavation in dry and stable conditions below natural groundwater level. The presence of undesired water in a construction site can lead to safety risks, increased costs and delays to your project. Therefore, when preparing to excavate the surface or to perform dry site construction work, it is critical to use the right technique to control, manage and remove water. This becomes even more important as the geology and hydrology will vary from location to location.
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Cement Pressure Grouting

Cement Pressure Grouting

Permeation grouting, also known as cement grouting or pressure grouting, fills cracks or voids in soil and rock and permeates coarse, granular soils with flowable particulate grouts to create a cemented mass.
Depending on the conditions, Portland cement or microfine cement grout is injected under pressure at strategic locations through single ‘port’ or multiple ‘port’ pipes. The grout particle size and void size must be matched properly to allow the cement grout to permeate. The grouted mass has an increased strength, stiffness, and reduced permeability.
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Vibro Compaction

Vibro Compaction

Vibro compaction is a ground improvement technique that densifies clean, cohesionless granular soils with a downhole vibrator.

A vibrator hung from a crane is lowered into the ground with penetration usually helped by water jetting. The energy from the vibration reduces the inter-granular forces between the soil particles, making them denser as the vibrator is raised in lifts. Sand backfill is then poured in from ground level to compensate for any decrease in soil volumes.  More backfill is added and compacted and the vibrator is gradually removed until it has built up to ground level.

Vibro rigs can be fully instrumented with an on-board data acquisition system. Data from the system, such as amperage and lift rate, can then be recorded and displayed in real-time on an in-cab monitor. The production data can also be monitored from any Keller office by installing a mobile sim in the data recorder.

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Stone Columns Method

Stone Columns Method

Stone column ground improvement involves adding vertical columns of stone into the ground to a depth of at least 4m below the ground surface. A layer of compacted gravel can then be put over the top of the columns, ready for the construction of new house foundations. The stone column method is quick to construct and can be done at any time of the year.

Stone columns are constructed by experienced contractors using specialist equipment. The construction uses an excavator with a vibrating probe to feed stone into the ground, forming a vertical column of stone. Some stone column rigs feed stone into the ground through the vibrating probe, exiting at the bottom, and other rigs require the stone to be fed in from the ground surface down the vertical hole in the ground. Both types use a vibrating probe that densifies the surrounding soils to help feed the stone into the ground.

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Underpinning Piles

Underpinning Piles

Underpinning is the reinforcing of an existing building foundation. It is required when the original foundation is no longer strong enough to support the house. This is usually a result of a change to the soil structure, whether due to the type of soil or some external influence on the soil. Read on for more detailed information. It is the process of supporting or strengthening the foundation of an existing house, building or similar structure. This is accomplished by reinforcing the existing foundation, strengthening the soil by introducing an expanding filler, or extending the foundation so that the load is distributed over a greater surface area.

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Micro Piles

Micro Piles

Micropiles, also known as minipiles, are a deep foundation element constructed using high-strength, small-diameter steel casing and/or threaded bars or simply constructed as small diameter concrete bored pile with normal steel bars. Micro piles can be installed by various means depending on ground conditions and load requirements. Most commonly, micro piles are designed so that their load bearing capacity is essentially derived from the cross section of the high yield steel reinforcement or tube. The grout or concrete cover provides the protective cover but may also be designed to contribute to the external capacity of the micro pile by virtue of skin friction.

Depending on the micro pile diameter the collapsible part of the soil is cased temporarily and the pile is bored using appropriate tools such as an auger or drill bits for granular material and down the hole (DTH) hammers for rock profiles. Micro piles have been designed for capacities of 1000kN or more in compression or tension.  In highly corrosive environments prefabricated high-yield steel bars are used in micro piles with single, double or triple corrosion protection with minimal grout cover to fill the borehole.

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Bored Piles

Bored Piles

Bored piles, also known as replacement piles, are a commonly-used form of building foundation that provide support for structures, transferring their load to layers of soil or rock that have sufficient bearing capacity and suitable settlement characteristics. Bored piles are piles where the removal of spoil forms a hole for a reinforced concrete pile which is poured in situ. The spoil is replaced by the pile, hence ‘replacement’ piles as opposed to displacement piles where soil is forced away by driving or screwing the pile. Bored piles are used primarily in cohesive subsoils for the formation of friction piles and when forming pile foundations close to existing buildings. They are popular in urban areas as there is minimal vibration, where headroom is limited, where there is no risk of heave, and if there is a need to vary the length of the piles.

Bored piles are drilled using buckets and/or augers driven by percussion boring (vibratory hammers) or through rotary boring (twisting in place). In unstable soil strata, the use of bentonite fluid assists in stabilising the bore especially in large diameter deeper piles and allows the insertion of heavily reinforcing steel cages. This is known as flush boring (see more below). If the boring and pouring takes place simultaneously, piles are known as continuous flight auger (CFA) piles. Piles are known as large diameter piles if they are 600 mm or more in diameter. Small diameter piles of less than 600 mm are sometimes placed in groups under a common pile cap to receive heavy loads.

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Secant Pile Walls

Secant Pile Walls

A secant pile wall consists of overlapping (secant) piles to form structural or cutoff walls and achieve the required water tightness. The design can incorporate steel bar or beams for reinforcement and anchors can provide additional lateral support, if needed.

Secant pile walls consist of reinforced and non-reinforced piles. The unreinforced piles are usually installed first and consist of cement or bentonite. The reinforced piles are then installed and the reinforcement can be either cages, I-beams or H-beams.

Secant pile walls retained by anchors or strutting system are often supported by a waler beam to distribute the loads (prevent punching of anchor/strut through the pile) and as a mitigation measure for the unlikely event of an anchor/strut not carrying the load. This waler beam can be constructed as a reinforced concrete beam casted towards the pile wall, or by using steel profiles to be fixed to the piles and anchors/strutting systems.

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Contiguous Pile Walls

Contiguous Pile Walls

Contiguous pile walls are installed using rotary bored or CFA techniques. This type of retaining wall is constructed with spaces between adjacent reinforced concrete piles and is used on a range of engineering or building projects including but limited to road or rail underpasses, underground shafts/tanks, cut and cover tunnels/portals or basements. Contiguous piled walls are used in dry and cohesive soils and are often the quickest and more economic method of constructing retaining walls. In certain ground conditions it may be necessary for the design to incorporate temporary props or ground anchors to provide additional lateral support to the wall. Contiguous bored pile walls are formed by constructing piles using the CFA, LDA or CSP technique. Occasionally, a guide wall is constructed at platform level to aid positional and verticality tolerances. Piles are constructed in a sequence such that no one pile’s integrity is affected by constructing another immediately adjacent pile next. Piles are constructed so that they virtually touch each other with typical gaps of between 50mm-150mm. The soil in the gaps is exposed during excavation and can if necessary be grouted or sealed to form a watertight wall. Normally a secondary lining wall is added to provide a permanent works finish to the wall.